Whenever you need to cut metal, there are three main ardent problems you will encounter. These are inaccurate and improper cuts, loud noise from the grinding, and a messy workplace.
To get relief from these issues and cut metal smoothly with cleanliness and quickness, many professionals prefer using the best plasma cutter.
However, finding the appropriate plasma cutter from tons of available choices is like finding a needle in a grass lawn. So, our expert team scrutinized 50+ plasma cutters and piled up these plasma cutter reviews.
We understand the essentiality of knowing the factors you should consider when you go to purchase the plasma cutter. So, we have included a buying guide and, finally, put our recommendation on editors’ pick and premium choice.
Are you willing to see them? Then, read on.
3 Recommended Plasma Cutter
| Lotos LTP5000D Plasma Cutter
AFFORDABLE CHOICE
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| Miller Electric 907529
BEST OVERALL
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| Hypertherm 088079 Plasma System
Premium Pick
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The 10 Best Plasma Cutter Reviews
A plasma cutter uses a gas torch to heat up any metal and finish a smooth division. Here, takes a look at the ten most popular and customer’s trusted plasma cutters.
1. Lotos LTP5000D Non-Touch Pilot Arc Plasma Cutter
Key Features:
- Build for continuous cuts.
- MOSFET transistors deliver reliable output.
- Usable with dual voltage.
- 60% duty cycle at 50 AMP.
The Lotus 5000D is the best plasma cutter under $500, with great features. It has a dual-voltage plasma cutter unit that is most suitable for hobbyists and professionals.
The installation of the plasma cutter is straightforward. The metal cutter works on all metals, including rustic and painted metals.
You won’t need to touch its tip with the metal for the cuts, and so the results are always better-finished cuts. Also, it increases overall endurance.
Lotos has included MOSFET transistors with the plasma cutter, which you can count for reliable performance and efficient cuttings.
The powerful motor easily cuts through both thin and thick metals, thanks to its 50 MP motor. The engine operates at a 60% duty cycle that delivers consistent performance.
For safety purposes, the plasma cutter uses compressed air, which is non-hazardous and cost-effective. Moreover, the unit is built compact with a comfortable handle for transporting in different projects. You can use the device for cutting and welding.
The unit is favorable for hobbyists because of its Pilot ARC, which is designed especially for continuous cuts.
Pros
- Consistent performance.
- Safety ensured.
- Included cable and ground clamp.
- Portable.
Cons
- Only 1-year warranty.
- Imperfect for heavy-duty tasks.
2. Miller Electric 907529 Plasma Cutter
Key Features:
- Automatic air control and compensation system.
- The fan will run only when necessary.
- Works on two voltages.
Miller has always been hailed by customers for their welding and plasma-cutting machines in the industry. Consequently, this Miller 375 electric plasma cutter is another great addition to their long line of plasma cutters.
The plasma cutter unit is a basic one that will best fit beginners and DIY workers. The plasma cutter comes with a ¼” depth cutting capacity.
However, you can increase the cutting thickness with the 220V connection and 18RPM use. So, it features both 110V and 220V adaptability with secure connections.
Another plus of the cutter tool is its compactness and ergonomic handle for easy movement from place to place. The carrying case is made sturdy, so it won’t get damaged quickly.
The state-of-the-art plasma cutter also features an automatic air regulation system. It controls the air pressure to keep the touch pressure constantly at the recommended level for the best output.
Next, the Wind Tunnel cleans the inside of the tool. So, the tool requires less maintenance and cleaning. And lastly, the Auto Refire™ feature works handy for the ARC Pilot to work fast and better. So, hobbyists and homeowners will love its operation.
Pros
- Perfect for home use.
- Portable and lightweight.
- Smooth performance.
Cons
- Low voltage causes circuit breakage.
3. Hypertherm 088079 Powermax30 Plasma System
Key Features:
- 35% and 20% duty cycle at 240V and 120V.
- Latest IGBT inverter.
- Extremely mobile unit.
- Ruthless finish.
Ask us about a versatile and best value for a money plasma cutter, and we will repeatedly recommend the Hypertherm Powermax30. It meets all the high-end features of its big brothers, Powermax45 and Powermax65, but comes at a much lower price.
The beast with heat and impact-resistant Duramax LT torch will deliver smooth and consistent cuts with 5/8″ thickness throughout the working day. The guy will cut steel, aluminum, copper, etc., even if the metal is rustic or painted.
The torch also features strain relief technology to work under demanding conditions. Additionally, the state-of-the-art plasma cutter weighs only 9.8 kg and is small in size.
So, with the included carrying strap and sturdy box, take the unit wherever you go. The manufacturer and most customers claim that the plasma cutter gives a 50% boost to the cutting performance compared to other models.
Now, this is elusive. What’s more, with affordable consumables, this cutting unit is your best choice for long-term money savers. And if you are a beginner, brace yourself. The unit uses low-drag cutting technology. So, even the learners find it easy to handle.
Pros
- Suits learners.
- Affordable consumables.
- 3-year long warranty.
- Packaging includes everything necessary.
Cons
- Plastic carrying box.
- Lower duty cycles.
4. PrimeWeld 3-in-1 50 Amp Plasma Cutter
Key Features:
- Cut and weld aluminum, stainless steel, copper, cast iron, and many more metals.
- It’s quick shifts between TIG and Stick welding.
- Durable and sturdy design.
- 60% duty cycle.
The PrimeWeld plasma cutter features not just one or two but three innovative and handy functions. You can use the plasma cutter for plasma cuts, TIG welding, and regular ARC welding. So, having this cutting machine is like having three.
You can cut aluminum, copper, brass, stainless steel, and many more metals with the unit. The plasma cutter will provide 100% accuracy and convenience at work every time. Moreover, the group uses a 50A plasma cutting technique to cut up to ½” depth.
The top-of-the-line cutter also uses a 60% duty cycle to finish minor repairing and cutting jobs quickly. To add more, the 200 AMP motor is engineered to save 85% of energy at work, lowering utility bills. The overall construction of the plasma cutter is sturdy and durable.
Finally, take advantage of the quick-shifting between the DC stick welder and DC TIG welder to cut and repair different materials. The tool can also easily move around with ease since it weighs only 32 lbs and has an ergonomic handle.
Pros
- Convenient use.
- Multipurpose welding and cutting unit.
- Portable.
- Energy efficient.
Cons
- Not meant for commercial use.
5. Razorweld JRWPC45LT Plasma Cutter
Key Features:
- Uses the latest inverter system.
- 20-45 AMP variable power.
- The plasma torch is inter-changeable.
- Wide application at home and in industry.
- 60% duty cycle.
Inverter technology from time immemorial has been praised highly for voltage efficiency. This plasma cutter from the Razorweld uses the same inverter technology.
So, you will experience substantial conservation in your utility bills when you run the plasma cutter. Razorweld JRWPC45LT plasma cutter has a customized SureGrip torch.
It incorporates the 45AMP motor to provide a seamless finish at every cut. The machine cuts aluminum and stainless steel. Copper and many more hard metals at ½” thickness.
On top of it, you can adjust the AMP from 20 to 45 AMP with a dial knob to adjust the requirements for different cutting projects.
The superb unit has a Euro connection and interchangeable torch compatibility. You can use the plasma cutter in repair and maintenance, sheet fabrication, ducting, small site work, etc.
This unit is a single-phase plasma cutter and is suitable for grab-and-go functions. The portable power capacity bolsters the portability.
So, the 45AMP plasma cutter easily fits into our best plasma cutter category with these stunning aspects.
Pros
- Rugged housing.
- Can cut conducive metals.
- Euro connection for safe torch use.
- Not so pricey.
Cons
- Nothing has been reported so far.
6. Hobart 500564 Airforce Plasma Cutter – Best plasma cutter under $1000
Key Features:
- Has a built-in air compressor.
- Faster cutting capacity than Oxy-fuel.
- LED light display.
- Thermal safety.
Hobert is a legendary manufacturer when it comes to making high-quality and performance-based fabrication tools. They just stepped up their legendary history with this Airforce 12ci Plasma cutter.
It is a suitable option for those looking for a cheap yet uncompromising plasma cutter. The unit is lightweight and portable. So, moving with the plasma cutter is a breeze.
Also, for metal cutting, this unit uses both electrical arc and compressed air to its effectiveness. The combination is famed for working faster than the Oxy-fuel.
The fastness cooperates with the versatility since the plasma cutter cuts aluminum, mild steel, stainless steel, or even conducive materials, painted or rustic. You can use stainless steel for 1/8″ and mild steel for 1/4″ thickness.
Its inverter technology is the prime choice among customers. The plasma cutter also has a fan facility on demand to prevent electricity wastage. On top of it, the plasma cutter has a handy XT12R torch for an accurate and fine finish.
The finishing is possible thanks to the LED light for observing the cuts closely, with such fantastic features. It’s little wonder marketers underrated the item; however, it remains a top choice for customers.
Pros
- Portable design.
- Updated inverter.
- Long warranty.
- Operates without gas pressure setting.
Cons
- Less thickness.
- Only 120V operation.
7. ZENY DC Inverter Plasma Cutter
Key Features:
- Dual voltage facility.
- LED display for AMP and air blow adjustment.
- 60% duty cycle.
- 1-12 mm thickness.
This inverter-based plasma cutter is said to be 50% more energy efficient than the regular cutters so customers really really love the ZENY DC 50AMP plasma cutter. And to add to its tally, it works 30% effectively also.
With 110V and 220V dual voltage capacity, the plasma cutter features a top-notch torch. It only adds to the overall accuracy and finish of the metal cuts.
The unit cuts metals with 1-12mm thickness, while the ARC Pilot permits cutting conductive metals up to ½” thickness. The plasma cutter also has an LCD display where you can adjust the 50AMP. The motor adjustment range is between 20-50AMP.
You can use the display for choosing the air blow in between 2-5 seconds through the torch. It will help you to clean the torch with ease after you finish cutting.
Thankfully, the best inverter plasma cutter has over-heat protection to prevent damage. The unit also serves remarkable air pressure lack protection.
With all these stupendous features, the plasma cutter machine is suitable for DIY and home workers.
Pros
- Small and portable.
- 50% energy efficiency.
- Protects over-heating.
- 30% of work efficiency.
Cons
- Lacks professional use.
8. Hobart AirForce 40i Plasma Cutter
Key Features:
- Various cutting capacities.
- XT40R ergonomic torch.
- It cools quickly with the post-flow function.
This best plasma cutter from Hobart meets the requirements of multi-purpose use and demanding performance with the least difficulty.
The 40i Airforce plasma cutter has variable cutting lengths for different metals. That’s the reason it comes with the perfect cutting depth for every metal.
With precision-based gauging and a power-stalked motor, the cutter can slice through copper, aluminum, stainless steel, and many more metals.
However, you can increase the cutting depth to 5/8” with engine-driven welding compatibility. Then, the Wind Tunnel uses internal air to cool down the device.
So it remains free from external dust. Also, the unit operates the fan only when you will need to. For cutting, the Airforce 40i uses an XT40R torch with a premium ergonomic design.
As a result, you won’t feel fatigued even after hours of working with the device. Since it doesn’t use Oxy-fuel, there will be fewer kerfs and slag at the edges. This means you will get the finest finish in each cut.
Pros
- Single knob control.
- Less slaggy.
- Expansive operational range.
Cons
- Nothing has been reported so far.
9. F2C 50 AMP Plasma Cutter
Key Features:
- 60% duty cycle at 50AMP.
- 85% of work efficiency.
- The dual-duty cycle for 110V and 220V.
The plasma cutter will fit those who want flawless performance within a limited budget. The plasma cutter from F2C is compact, so you will find it easy to transport.
What’s best is that despite being smaller than a desktop, the plasma cutter houses every essential accessory for a smooth and fine finish. The machine has a 50AMP motor with a 60% convenient duty cycle. So, it is pretty efficient.
On top of it, it features a different duty cycle for 110V, which is favourable for small projects. Nonetheless, it is a basic cutting machine with a 1-12mm depth capacity. You can cut aluminum, stainless and, mild steel, copper, and many other metals with the cutter.
When you cut through metals, the F2C plasma cutter offers you an 85% efficiency at work. Also, the unit has a delay switch. This permits you to delay the times between two different cuts so that the machine can cool off easily.
It will ardently increase the overall lifespan of the cutter. And finally, with the inclusion of all necessary items for setup, this plasma cutter serves brilliantly to all.
Pros
- Compact design.
- Includes all accessories.
- Suitable for small to medium projects.
Cons
- Can’t perform heavy-duty cuts.
10. SUPER DEAL Plasma Cutter Welding Machine
Key Features:
- Ideal for DIY, professional, and business needs.
- 1.8X faster working capacity.
- Operates without noise or least noise.
- Operates in 110V.
Super Deal has used the latest plasma-cutting technology to build the device. So, you will experience the fastest plasma cutting and welding with the machine. Also, you get a Pro technology with a higher duty cycle and stability.
These together make the cutter both energy and work-efficient. The cutting smoothness comes as a bonus. The device has an LCD display where you can adjust the air pressure. Moreover, choose between 2-5 seconds of airflow to clean the cutter after work.
The plasma cutter cuts materials up to ½” thickness, and you can adjust the motor AMP from 20 to 50AMP depending on the metal hardness. It operates with the household 110V current, and the DC inverter saves energy.
The extraordinary welding machine is built with cast iron. Hence, the sturdy construction adds supreme endurance. The durability is well helped with the overheat and voltage protection.
So, even the novice can easily use the plasma cutter plus welding machine. However, with such demanding features, the unit accommodates every requirement of both professional and business essentials.
Pros
- Built with cast iron.
- Lightweight and portable.
- LCD display.
- 100% safety ensured.
Cons
- The cord may need replacement.
The Best Plasma Cutter Buying Guide: How to Select Your Plasma Cutter
A plasma cutter will slice off almost all kinds of metals within minutes. But you need to purposefully select the best one for the cuts. Once you go through this elaborative buying guide section, you will know which factors you must consider for the plasma cutter.
Power Source
Commonly, a plasma cutter will use either electricity or air pressure to cut through metals. Truly speaking, both are powerful and will provide you utmost satisfaction.
You only need to pick which one fits your workspace requirement. Pick the electrical one if you have access to circuits, or go for the air-pressure powered cutters.
Cutting Thickness
The only function of the plasma cutter is to slice through metals. So, the cutting thickness will play a key role when it comes to selection.
The cutting capacity is linked with the cutter’s plate thickness. In general, most plasma cutters can cut 3/8” thick aluminum and 5/8” thick steel plates. And almost every cutter will cut stainless steel up to ½” depth.
Duty Cycle
The duty cycle determines the running capacity of the plasma cutter without any damage. It depends solely on the motor amperage. You should find the duty cycle percentage on the product label.
Ideally, most plasma cutters have a 60% duty cycle for 110V and around 35% for 220V operations. However, this will vary with the models. So, check the duty cycle when you go to buy the plasma cutter.
Cutting Speed and Quality
Most welders often undermine the cutting quality and finish when it comes to picking the best plasma cutters. We discourage such practices.
When you buy, check for the finish quality. Remember that with higher amperage, you will get a better finish. The lower amperage will provide uneven finishes. Also, the cutting quality will be a direct output of the cutting speed.
Most plasma cutters will feature variable speeds suitable for different metals. It helps you finish the cuts faster and with optimal quality.
Torch Type
The torch of the plasma cutter facilitates you to slice through metal with heat generation. You may find three types of torches suitable for plasma cutters. These are:
Lead torch: The lead connects the torch with the machine. For stationary cuts, you should use a longer lead, and for moving machines, even shorter leads will do so easily.
Non-touch torch: As the name suggests, with this torch, you won’t have to touch the metal for cutting. Plasma cutters with non-touch torches provide a smooth finish, and the nozzle also remains clean.
Drag torch: This kind of torch will touch the metals, and as you drag the machine, it will slice through the metal. Drag torches are suitable for decorative cuts on metals.
Conclusion
The tools and metal industry are changing extremely fast. To keep pace with the severely changing conditions, all famous manufacturers are making the best plasma cutters to meet the demands of the century.
So, a modern plasma cutter can soon become outdated. Henceforth, we have included the ten top-rated plasma cutters in the review list, which have been reigning in the market for a while. So, you can blindfold trust the quality of these plasma cutters.
We hope that our much-efforted plasma cutter reviews come in handy for you. Also, don’t hesitate and feel shy to reach us if you ardently need further clarification.
FAQ
What kind of gas should I use for my plasma cutter?
Plasma cutters use gas to pass through the electric arcs to cut different metals. So, the gas is like fuel for the device. You can use oxygen, argon, shop air, and nitrogen for the plasma cutter.
Are plasma cutters worth using?
If you are a professional and perform metal cuts every day, you won’t have any alternatives to the plasma cutters. It delivers consistent and smooth performance at every cut. Also, DIY workers will be helped with the inexpensive plasma cutters.
Do I need additional air compressors for my plasma cutter?
Yes, you will need an air compressor to operate with the plasma cutter. The air compressor should have 90-120PSI with an optimum 4-8SCFM air delivery rate.