Top 9 Best Stick Welder (Review) In 2024

Best Stick Welder

Stick welders are much more popular than TIG or MIG welders for a few reasons.

A stick welder is a simple welding machine that can achieve different tasks, whereas TIG or MIG simply can’t.

Another fact is MIG is a quicker and more effortless process, but in terms of quality, you will get less quality welding work than a stick welder. TIG is a slow and more expensive process than stick welding.

You will always find stick welding as a handy tool when discussing welding work.

I have furnished this article with the best stick welder review so that you can accomplish any construction-related DIY project.

Besides the review, you will also get a buying guide that will allow you to pick the ideal product for your project.

Top rated Stick Welder

CMT Pitbull

BEST CHOICE

CMT Pitbull Ultra-Portable Electric Arc Welder

Amico ARC 

BEST VALUE

Amico ARC – 160D Dual Voltage Welding Soldering

Campbell Hausfeld 

Premium Pick

Campbell Hausfeld WS099001AV Arc Stick Welder

 

Top 10 Best Stick Welder Reviews

Working with a stick welder is exceptionally simple. Characteristically, stick welders will be either single-purpose units or versatile ones that can complete several welding operations.

Detailed reviews of the best 10 products are given below. Be sure they are high-quality and proficient performers.


1. Campbell Hausfeld WS099001AV Arc Stick Welder

Campbell Hausfeld WS099001AV Arc Stick Welder

 

 

The Campbell Hausfeld WS099001AV Arc Stick Welder is our top-listed product for many good reasons. With a little training, a beginner or DIY lover can access it.

The setup process is not a complicated one it. After unboxing the item, plug it in, and it is ready to use. When I practically tested it, I found it impressively easy to use.

It is lightweight and comes with a compact design. It weighs only 8 ounces, making it a portable item, and carrying it from one place to another is incredibly easy. With the handle, you can grip it well, allowing you to carry it comfortably.

While operating the welder, you will especially love it because of its quality work. A cool-designed helmet comes with a welder that can assist you in doing any welding job. But it would be best if you invested in another welding helmet.

The item runs with 15A – 20A; therefore, you can choose a small power source. At 50 amps, its duty cycle is 20%. It is a suitable option for hobbyists or DIY lovers at this price.

Pros

  • Carrying at any place is straightforward.
  • The item doesn’t get overheated due to the thermal protection feature.
  • Setting up a process will not sweat your forehead.

Cons

  • The power cord is short.

2. CMT Pitbull Ultra-Portable Electric Arc Welder

CMT Pitbull Ultra-Portable Electric Arc Welder

 

 

Are you travelling a lot for different welding projects? Looking for a portable welder that will make your work easier? Without any doubt, purchase the CMT Pitbull Ultra-Portable Electric Arc Welder.

It is one of the best portable arc welders surfing in the market. Also, it has many features that you can’t resist considering purchasing the product.

Consistently, you will get reliable performance from it as it has come with 110V and 60Hz frequency. With this configuration, you don’t need to spend much time setting up the item.

If you are new to welding work, you will undoubtedly want to start your project as soon as possible. Other welding tools are challenging, but Pitbull welder will give you a smooth setup experience.

With the help of this welder, you will be able to weld mild and thick steel up to ¼”. You will love to learn the majority of the welding work uses a maximum of ¼” thick steel. It means you can accomplish most of the welding cases with it.

Arranging a unique electrical circuit is also unnecessary as it is compatible with working with any 110V. Versatility is another excellent feature of Pitbull electric arc welders. You can use it in garages, homes, and even for business without any confusion.

Pros

  • Hassle-free using.
  • Enough power that offers to accomplish versatile operations.
  • A safe choice for starter and medium-level welding.

Cons

  • Not suitable for large welding tasks.

3. S7 IGBT AC DC Beginner Welding Machine

S7 IGBT AC DC Beginner Welding Machine

 

 

Do you consider welding an art? The S7 IGBT AC DC beginner welding machine is here to add vibrant colour to your welding experience. It is designed in such a way that it can assist you in saving energy. The item has high power and comes with a fantastic design.

The updated IGBT inverter system makes the machine one of the most powerful machines in the market. The consistency of the welding device boosts up due to the IGBT feature.

With the help of this technology, you can weld stainless steel, aluminium, mild steel, and many more. The required power source of the S7 welding machine is 110V and 220V. And 80% is its duty cycle; pretty impressive.

Because of its energy-saving option, you will find very little loss of iron and copper while working with the machine. Moreover, you will always get a stable voltage output due to its closed-loop feedback controller feature.

To provide you with an exceptional portability experience, it has a comfortable carrying handle. Besides, an LCD screen delivers bright, easily readable information.

Pros

  • Made steel frame makes the unit much more durable and robust.
  • It comes with all safety features.
  • The handle is made of plastic, which confirms comfortable gripping.

Cons

  • It is challenging to use at the initial stage.

4. Forney Easy Weld 298 Arc Welder

Forney Easy Weld 298 Arc Welder

 

 

Welding machines will allow you to accomplish various tasks, and the Forney Easy Weld 298 Arc welder is no exception. It is made in China, and don’t assume due to its China-made construction, it is inferior in quality.

It will impress you with its performance that you will forget it is made in China. During the testing and reviewing time, I found providing you with a long service period much more durable.

A standard 120V power source is enough to run the machine without a problem. At 80 amps, it will provide an 80% duty cycle, and this power is enough to accomplish any mid-level welding task.

Moreover, the machine focuses on making your welding task straightforward. Assembling is much easier, and if you face any problem during the setup of the device, the instruction manual is there to assist in making the setup process easy.

Additionally, you can handle up to 1/8” rod without any hassle. It is lightweight and portable. The design is so compact that you can work with the tool in a tight space.

Also, the footprint of the item is not large enough. As a result, it will not take up much space while taking its place on a table.

Pros

  • characteristics.
  • Capable of TIG welding, too.
  • Easy switching process from stick to TIG welder.

Cons

  • You need to purchase a TIG torch separately.

5. HITBOX ARC Welder 200A Stick Welding Machine

HITBOX ARC Welder 200A Stick Welding Machine

 

 

Your search for a high-quality welding machine to accomplish your home project will end with the HITBOX ARC Welder 200A Stick Welding Machine. It will assist you in finishing significant repairs or any other projects efficiently that you want to accomplish on your own.

You will be able to weld 8mm thick carton steel. Besides, without any problem, you can burn 1/16, 5/64, 3/32, 1/8, and 5/32 stick sizes.

Your welding task will become more comfortable with its full 200A output and a 60% duty cycle at 29 volts. The machine is much more powerful, works silently, and doesn’t create much sound.

Despite its dominant performance, the item is lightweight, only 1.95 kg. The lightweight feature will let you easily carry the item in your workplace. And the compact design will allow you to work in a stable condition without creating problems.

Furthermore, it comes with an auto-sleep function to let you save energy when it becomes idle for a long time.

Pros

  • sheet welding tasks.
  • Saves energy by less power consumption.
  • All-round performance.

Cons

  • It’s too small in size.

6. Hobart 500570 Stickmate 160i

Hobart 500570 Stickmate 160i

 

 

If you are looking for the best warranty welder in the market, Hobart 500570 Stickmate 160i will give you a gentle breeze. Among many welders, it will provide you with a pleasant welding experience, and no other welders can beat the item in terms of performance.

Hobart is a high-rated manufacturer who never compromises on quality. And it is also singing a song of quality. It comes with a 5-year industrial warranty and a replaceable option.

But that doesn’t mean it will get damaged after a few years. The item is promised to give you long time service with efficient performance.

It provides long 10ft leads. You will love to hear it doesn’t only come with a single-volt input option of 120 – 240V and a 110 -120V option.

It is incredibly lightweight, and you can use it at home or on your job site because carrying it is so comfortable. Confidently, you will find the Hobart 500570 Stickmate 160i welder as one of the best welders out of so many options.

Pros

  • Brand and high-quality welder.
  • The compact design makes it hassle-free items to carry.
  • It provides reliable performance.

Cons

  • Expensive.

7. Amico ARC – 160D Dual Voltage Welding Soldering

Amico ARC – 160D Dual Voltage Welding Soldering

 

Key Features:

  • Innovative IGBT inverter technology.
  • Hot-start.
  • Intelligent fan feature.

Are you a DIY lover or a professional looking for a welding machine? The Amico ARC – 160D Dual Voltage Welding Soldering has all the advanced features to satisfy you.

It will protect you with different safety features during overload, voltage fluctuation, over-electricity, over-voltage, and under-voltage situations.

The unit also has an intelligent fan that can start working within seconds of your welding operation. The fan’s responsibility is to keep all the components during a welding session. Also, airborne impurities can’t enter the machine through the power source area.

It is designed in such a way that it can work with all types of generators and any welding task. You will not get a much more reliable welding machine in the market except Amico ARC – 160D Dual Voltage Welding Soldering.

Other impressive features of this unit are a steeples amperage controller, innovative IGBT inverter technology, anti-sticking, hot-start, and many more.

Pros

  • Without losing time, the fan feature helps keep the unit cool during welding.
  • Easy to use.
  • Reliable welding performance.

Cons

  • No prominent cons are available.

8. EVERLAST PowerARC 140 STi Stick IGBT Welder Dual Voltage

EVERLAST PowerARC 140 STi Stick IGBT Welder Dual Voltage

 

 

Key Features:

  • Digital display.
  • Dual voltage welding machine.
  • Carrying case.

You must not look at any other stick welder except EVERLAST PowerARC 140 STi Stick IGBT Welder Dual Voltage if you want a flexible performance from a small dual voltage welder. The good news is it can work as both Stick and DC Lift TIG.

It is available with a carrying case and a gas valve TIG torch. Other items with the package are a Stick Electrode Holder and Cable, a TIG torch (17V series), a work clamp and cable (6ft), and a wire brush.

With the help of a 6ft long work clamp and cable, you can add additional lengths if required. The best feature of the welder is it is eligible to work with 120V and 240V.

This dual voltage option makes it a universal welding machine that can be used in nearly any corner of the world with a reliable power source.

Pros

  • Suitable for both DIY lovers and professionals.
  • Max DC output is 140Amps.
  • Compact design.

Cons

  • We need to purchase the gas regulators separately for TIG work.

9. Lotos LTPD 2000D Non-Touch Pilot Arc Plasma Cutter TIG and Stick Welder

Lotos LTPD 2000D Non-Touch Pilot Arc Plasma Cutter TIG and Stick Welder

 

Key Features:

  • Dual voltage.
  • 3-in-1 combo.
  • Non-touch plasma cutter.

A TIG and stick welder to meet all your requirements in cutting different sizes and shapes of steel sheets. The Lotos LTPD 2000D Non-Touch Pilot Arc Plasma Cutter TIG and Stick Welder have all the fundamental essentials you can’t look for in any other welder once you start using it.

It has mouthful features that can be used for multiple purposes. Most importantly, you can use Lotos LTPD 2000D welder as a stick, plasma cutter, and TIG welder.

It means it is a 3-in-1 machine compatible working with dual voltage options. With all these essential features, this machine has become a complete package in the market.

The machine uses 50 and can easily cut through painted and rough surfaces without any problem. Also, it produces the least possible slag, escalating accuracy and decreasing material consumption.

You will not face hazardous pre-compressed air in cylinders because it uses direct machine compressed air.

Pros

  • Easy instruction manual.
  • It uses non-toxic compressed air to cut different materials.
  • Multi-purpose welding machine.

Cons

  • Too much expensive.

Buying Guide | How to Pick the Best Stick Welder?

If you are looking to weld on a varied range of materials, stick welders will be the best choice, without any doubt. Below are a few factors to determine before picking the best stick welder.

Amperage

It is a critical determination because it will allow you to decide the type of welding material you can weld and can’t weld. Nearly all stick welders can weld any weldable materials, but it needs a welder with an ideal amperage range to weld numerous gauge pieces.

You need to select a stick welder with the best range of amperage for the required welding.

The general thumb rule is to pick a welder 20 – 50Amps more than the specs should give you the necessary weld for your section because unknown variables are always present there. Slightly colder heat is worse than welding the maximum amperage range you require.

Volt Input

Based on your electrical capacity, you must know the sort of stick welder you must purchase. Welders are suitable for 110/120V or 220/240V input as single-phase power or need 3-phase 240V input. The 3-phase welder is recommended for heavy-duty work, mainly in the industrial area.

At standard household PowerPoint, both 110//120V and 220/240V are available. But you will need a session with an electrician if you don’t have 220/240V in your household PowerPoint.

It is essential to know what input you will provide in a welder to avoid purchasing a unit you can’t use.

Extended Functions

Stick welders also come with different extended functions. You will find a few stick welders that can also be used for gauge welds. However, these options have lost their appeal now due to the rise of the plasma cutter.

TIG or MIG welding options are other types of extended functions. These extended functions are necessary for swapping between functions easily.

However, if you decide to use the welder only for stick welding tasks, these extended functions will not serve many benefits. But a multi-purpose stick welder will be the right solution if you require plasma cutting or other welding tasks.

Last Words

A stick welder will be a significant investment for both beginners and professionals. Stick welder is easy to use, has a straightforward setup option, and provides efficient welding work. Although some disadvantages are also there, we should not count those because of their mouthful advantages.

It is always advisable to do some research before picking the best stick welders. Look at the features of available stick welders in the market. Make sure your selected stick welder will meet all your requirements.


FAQ

What is a stick welder?

A stick welder, also known as an arc welder or manual metal arc (MMA) welder, is a type of welding machine that uses an electric arc between a consumable stick electrode and the material being welded to melt the metals and join them together. The stick electrode is coated in flux, which helps form a protective gas shield and binding slag over the weld as it cools.

What are the advantages of a stick welder?

Some key advantages of stick welders include:

  • Portability – They are small and lightweight for use in tight spaces or fieldwork.
  • Versatility – Can weld many types of metal and alloy materials.
  • Cost – Relatively affordable, especially for small hobby welders.
  • Easy to learn – Fairly simple equipment and process.

What should I look for when choosing a stick welder?

When selecting a stick welder, key factors to consider are:

  • Amperage – This determines how thick of metal you can weld. Look for 80-200 amps for home/farm use.
  • Duty cycle – Percentage of time per 10 mins you can safely weld before rest to prevent overheating.
  • Electrode diameter – Choose a model that supports the electrode size you’ll be using.
  • Portability – Lightweight and compact if you need to move it around.
  • Added features like thermal/overload protection.

What are the best stick welder brands?

Some top stick welder manufacturers include Lincoln Electric, Miller, Forney, Hobart, Everlast, and ESAB. Budget brands like AHP and Primeweld also make affordable quality welders.

What electrodes work best for a stick welder?

6010 and 7018 electrodes work well for common structural steel and maintenance welds. 6013 electrodes are good for thin materials and welding in all positions. Stainless steel rods are needed for stainless/chrome materials.

Is it necessary to clean rust before stick welding?

Cleaning is an essential part of starting a stick welding session. The efficient result of a stick welding session depends on the preparation. You will get an excellent welding output if your preparation is good.

Which one is better for a beginner, MIG or Stick welding?

Stick welding is much more difficult compared to MIG welding. You will receive deeper penetration results from stick welding, but you must face challenges if you are a beginner. Additionally, the stick welding process is longer. Overall, if you are a beginner, you should start with MIG welding. After becoming much more skilled and experienced, you will get a better result from stick welding.

Is stick welding any good?

Compared to other welding types, stick welding provides a better result. In almost any condition, you will always get quality welding results from the stick welding process.